Executive Control Tower
Revenue is on track, but ~$13.9M is at risk across three hotspots: Cedar Forge capacity, a single-source supplier, and Kestrel Park staffing. Here is the whole network at a glance.
Connected, real-time health of the integrated plan across Helios Industries's 8 sites — service, cost, cash, capacity, labor and risk in one command center.
Service level
97.4%
+0.6%vs target 98%
Revenue (FY)
$2.46B
+4.2%vs prior year
EBITDA
$273M
-2.1%$40M below target
Inventory days
42
-3%target 38
Forecast confidence
81%
+3%ensemble model
Capacity utilization
84%
+2%2 sites > 90%
Overtime cost
$42.8M
+6.4%OT at 10.4%
Working capital
$386M
+1.4%tied in inventory
Open high risks
3
0%of 8 exceptions
Value at risk
$13.9M
0%this planning cycle
Manufacturing network ›
Click a site to filter the whole platform · color = site status
LiveDrill in →
Integrated health ›
Plan vs target across dimensions
Revenue vs target ›
$M · trailing 18 months + plan horizon
Revenue mix ›
Trailing 12 months by family
Recommended actions
AI-prioritized across the connected plan
Rebalance Home Appliances from Cedar Forge to Harlow Bend
91% confCedar Forge assembly line projected at 104% during Wk32-36. Moving ~1,800 units to Harlow Bend (72% loaded) resolves the overload without overtime.
SupplyProtects $4.8M revenue · avoids 2-day slip
Qualify alternate components supplier now
84% confDunmore Plastics reliability fell to 81% with single-source exposure on 3 control modules. Qualifying Brightline Motors removes a $6.2M single point of failure.
ProcurementRemoves $6.2M value-at-risk
Authorize 3rd shift at Kestrel Park
88% confOutdoor-equipment fab is 31 FTE short into Q3 peak with OT at 15.6%. A 3rd shift + cross-train from Brightfield caps OT and protects service.
WorkforceCaps OT spend ~$1.2M · protects service
Apply pass-through pricing on component renewals
79% confInput-cost index +22% erodes Power Tools margin 3.1pts unhedged. Contract pass-through on renewals recovers most of the exposure.
FinancialProtects ~$5.4M margin
Shift mix toward Outdoor Equipment
76% confOutdoor Equipment carries 31.8% margin vs 18% network avg and demand is trending +2.6%/yr. Prioritizing this capacity closes part of the EBITDA gap.
Financial+$11M EBITDA opportunity
Switch Smart Electronics to regression model
82% confwMAPE rose to 23% on make-to-order electronics. Regression with the sales-pipeline driver outperforms the current ensemble on these 14 items in backtest.
Forecasting-8pts forecast error
Forecast changes
vs prior cycle
Home Appliances
Seasonal demand + retail win
+4.2%
89% conf
Power Tools
Commodity-linked demand softening
-2.1%
77% conf
Outdoor Equipment
Project pipeline strengthening
+6.8%
81% conf
Smart Electronics
NPI cannibalization
-3.4%
68% conf
Packaging & Supplies
Stable contractual demand
+0.9%
92% conf
Replacement Parts
Over-forecast correction
-5.6%
74% conf